Manufacturing And Production Process of Finished And Semi-finished Electronic Atomizers
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Manufacturing And Production Process of Finished And Semi-finished Electronic Atomizers

Views: 1     Author: Site Editor     Publish Time: 2024-03-27      Origin: Site

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Electronic atomizer is also called "electronic atomization cigarette". The principle of electronic atomizer producing smoke is to produce the taste of smoke through the atomization of smoke oil. It is different from the principle of burning traditional tobacco. The burning temperature of traditional tobacco can reach 800-1000 degrees, while the atomization temperature of electronic atomizer is about 170-200 degrees. If you want to understand the manufacturing process of electronic atomizers, you must first understand the components of the cartridge. The structure of electronic atomizer cartridges is roughly divided into the following parts:


● Nozzle: the smoke outlet, the place used for smoking, which has a certain impact on the user's comfort;

● Airway: the transmission channel of smoke, which has an important impact on the generation and control of condensate;

● Oil storage tank: The storage space of e-liquid is equivalent to the fuel tank of a car, which determines how long a cigarette cartridge can be smoked;

● Atomizing core: The core component for heating e-liquid atomization, which determines the key elements of the product’s performance, taste, and user experience;

● Electrode post: connected to the battery pole to supply electric energy to the atomizing core.


Compared with traditional atomizers, electronic atomizers are much smaller in size, but they must complete the same functions as an atomizer and achieve good performance and taste in a limited space, so the electronic atomizer Design, processing and other aspects are much more difficult. On the other hand, there are also strong quality requirements for electronic atomizer component suppliers.


In the component production chain, the production of electronic atomizers is similar to that of mobile phones. It is divided into battery raw material suppliers (batteries, cells, control circuits), atomizer raw materials (plastics, glass, hardware, heating resistors) and cigarette smokers. Oil raw materials. Specific supply chain management and control is also divided into three parts: assembly plants and second- and third-tier suppliers of parts and components.



A complete electronic atomizer mainly consists of three major parts, heating components, electronic components, and structural components. The electronic atomizer factory collects three major pieces of materials for assembly and processing. Among them, the heating components include: heating wire + cotton/porous ceramics, including cotton core and ceramic core, which provide heating and atomization functions; electronic components: mainly microphones, solution boards, batteries, providing power, switches and other functions ; Structural components: shell, nozzle, base, seals, etc., which play the role of packaging, support, etc.


The manufacturing process of a finished electronic atomizer is roughly divided into four steps: atomizer head production, PCBA production, cigarette cartridge production, and finished product production. Affected by tightening regulations, market changes and other factors, a new model of division of labor in electronic atomizer production has emerged, which is to make semi-finished products domestically and then export them to market areas for final assembly. Semi-finished products for electronic atomizers are mainly: heating components + electronic components, without oil filling and without assembly of the shell, and are exported in the form of industrial electronic accessories. After the semi-finished electronic atomizer is exported overseas, a local factory is built to perform the second half of processing, mainly oil filling, casing, bagging, boxing, etc.



At present, most electronic atomizer manufacturers prefer to use fully automatic electronic atomizer oiling machines for the oiling process, which can effectively improve and stabilize production efficiency and solve the company's pain points of high labor costs, stable labor scarcity, and unstable product yields. The fully automatic electronic atomizer oiling machine can accurately and quickly position and achieve precise oiling to improve the stability and consistency of electronic atomizer products. Its biggest feature is that it has the functions of cap pressing and cap screwing. Its working method is that the oil barrel injection pump and oil pipe are heated, and the pure electric liquid injection is high-precision, high-efficiency, and reduces labor costs. In addition, it is simple to operate, occupies a small area, and the cleaning method is one-button automatic cleaning. It also has a high-definition 7-inch touch screen, which makes the operation intuitive and clearer. It also has high-precision syringes and various needles suitable for various e-liquid products.


The company mainly produces high-precision micro-volume filling equipment and filling peripheral packaging equipment, and has 13 years of experience in liquid filling equipment.

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